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MEIAL 400T/Month Automatic Horizontal Anodizing Line, Stable 8–12μm Oxide Film, Low Chemical Consumption PLC Horizontal Oxidation Equipment for Architectural Aluminum Profiles

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MEIAL 400T/Month Automatic Horizontal Anodizing Line, Stable 8–12μm Oxide Film, Low Chemical Consumption PLC Horizontal Oxidation Equipment for Architectural Aluminum Profiles

Nama merek:	MEL-AL
Nomor Model:	MEL-AL-MAL-1048
MOQ:	1set
Detail Kemasan:	Kemasan standar
Ketentuan Pembayaran:	L/C,T/T

Informasi Detail

Deskripsi Produk

Informasi Detail

Tempat asal:

Foshan, Tiongkok

Dokumen:

18.pdf

Panjang Profil Aluminium:

hal

Deskripsi Produk

MEIAL standardized horizontal anodizing line engineered for steady 400 tons monthly aluminum profile output. Full pre-treatment-anodizing-color-sealing closed workflow, ±1μm film thickness tolerance, intelligent PLC linkage, low acid & water waste, fully matched rectifier, chiller and waste gas treatment, ideal for medium-scale aluminum finishing factories.

Core Narrative Logic:

Output Target → Calculated Design Basis → Full Spec Table → 5 Financial & Production Advantages → Supporting Matching Kits & End Users

Design Basis: Stable 400 Ton Monthly Rated Capacity

This horizontal oxidation line is tailor-sized for medium-volume architectural aluminum factories targeting fixed 400T monthly finished anodized profiles. Calculated based on industry standard 350 m² per ton profile, 600 monthly production hours and 90% equipment operation rate, the jig quantity, tank volume and rectifier current are precisely calibrated to avoid undercapacity or over-investment waste. It eliminates frequent line bottlenecks that plague undersized semi-automatic equipment and cuts idle loss of oversized heavy-duty lines.

Complete Technical Parameter Table

Parameter Category	Standard Specification	Custom Upgrade Option
Rated Monthly Output	400 tons aluminum profiles	Upgrade to 500T enlarged tank version
Standard Oxide Film Thickness	8μm ~ 12μm, tolerance ±1μm	Hard anodizing 15–25μm optional
Max Workpiece Length	6500 mm	Custom 7000mm super long tank
Single Rack Treatment Area	48–52 m²	Wide section jig upgrade
Full Process Tanks	Degreasing / Etching / Neutralization / Anodizing / Color / Multi-Rinse / Sealing	Add fluorine matte tank module
Main Rectifier Matching	ML-YH SCR DC Rectifier 12KA	Parallel dual rectifier for heavy load
Control System	Central PLC automatic crane linkage	Touch screen + remote data diagnosis
Cooling Support	Air-cooled box chiller	Water-cooled screw chiller for 24h shift
Aux Environmental Gear	Two-stage three-acid mist scrubber + RO pure water unit	Complete wastewater treatment integration
Operating Cycle Per Rack	36–42 mins adjustable	Fast-cycle optimization for thin film

Five Differentiated Benefits (Focus on Factory Cost & Yield)

Benefit 1 Precise 400T Capacity Calibration, Avoid Excessive Capital Idleness

All tank capacity, crane rhythm and power load are mathematically calculated to hit stable 400 tons monthly yield. Medium-sized profile manufacturers get matching scale without overpaying for oversized vertical lines or suffering production delays from small manual lines, maximizing asset turnover ratio.

Benefit 2 ±1μm Uniform Oxide Film, Cut Rework Rate Sharply

Horizontal horizontal hanging design makes full contact between profile surface and circulating electrolyte. Constant current SCR power + closed-loop temperature control eliminate edge thin film, streaking and batch color difference. Rework rate of architectural window & curtain profiles drops significantly, lifting qualified finished goods proportion.

Benefit 3 Closed-Loop Circulation Design, Slash Monthly Chemical & Water Expense

Multi-stage countercurrent pure water rinsing + acid recovery structure reduce sulfuric, alkaline and dye consumption by 20–28% vs traditional open tanks. Waste water recycle system lowers daily water intake, delivering obvious monthly operating cost savings for mass continuous production.

Benefit 4 PLC Full Automatic Linkage, Minimize Labor Manpower

Unified central control for overhead trolley, power supply, chiller and dosing system. Automatic timing, current calculation and rack transfer reduce 3–5 on-site operators compared with semi-automatic lines, lowering long-term labor expenditure and avoiding human error quality defects.

Benefit 5 Modular Integrated Layout, Short Installation & Factory Occupation

Horizontal linear layout occupies less plant width than vertical lines. All tanks, fans and power cabinets are pre-assembled modular units, shortening on-site construction period. Complete matching set of MEIAL self-produced auxiliary equipment removes scattered multi-supplier procurement troubles and unified after-sales service.

Matching Production & End Application

Applicable products: 6063 architectural window, curtain wall, decorative aluminum profiles; small industrial alloy structural parts
Matching supporting equipment: SCR oxidation/color rectifier, air-cooled chiller, three-acid mist scrubber, RO pure water machine, wastewater treatment system
Target customers: Medium aluminum surface treatment factories with 300–500 ton monthly output demand, new medium-scale finishing plant investment projects

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detail produk

Lini Produksi Anodisasi

Jalur Anodisasi Otomatis

Peralatan Jalur Anodisasi

Aksesori Jalur Anodisasi

Pengolahan Air Limbah Anodisasi

Lini Produksi Elektroforesis

Mesin Ekstrusi Aluminium

Garis pelapis bubuk

Sistem Penanganan Ekstrusi Aluminium

Lini Produksi Pengecoran

Mesin Pembungkus Profil Aluminium

MEIAL 400T/Month Automatic Horizontal Anodizing Line, Stable 8–12μm Oxide Film, Low Chemical Consumption PLC Horizontal Oxidation Equipment for Architectural Aluminum Profiles

Lini Produksi Anodisasi

Lini Anodisasi Horisontal

Lini Anodisasi Aluminium