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Automatic Horizontal Anodizing Line for 6061-6063 Aluminum Alloy with 500T/M Capacity and 10-12µm Film Thickness

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Automatic Horizontal Anodizing Line for 6061-6063 Aluminum Alloy with 500T/M Capacity and 10-12µm Film Thickness

Nama merek:	MEI-AL
Nomor Model:	AN-500T/M
MOQ:	1Set
harga:	Customized price
Detail Kemasan:	Ekspor Pengepakan Stander
Ketentuan Pembayaran:	T/T,L/C

Informasi Detail

Deskripsi Produk

Informasi Detail

Tempat asal:

CINA, FOSHAN

Dokumen:

18.pdf

Menyediakan kemampuan:

1 set /60-90 hari

Deskripsi Produk

Automatic Horizontal Anodizing Line for 6061-6063 Aluminum Alloy/500T/M Capacity

500T/M Control Horizontal Anodizing Line. Semi-automatic and automatic operation capable horizontal anodizing line designed for high-volume aluminum processing.

#customized product #anodizing for sales #KTL line

Equipment Specifications

Specification	Details
Equipment Name	Control Horizontal Anodizing Line
Monthly Output	500 tons
Model Type	Horizontal U Mode
Operation Mode	Semi-automatic or Automatic
Racking Method	Manual Racking System

Design Conditions

Aluminum Alloy: 6061 to 6063 or others
Anodizing Film Thickness: 10-12µm
Average Coverage Area: 350m² per ton
Maximum Profile Length: 6500mm
Extrusion Ratio: 2.5kg/m²
Working Hours: 300 days/month × 20 hours/day = 600 hours/month
Racking System: Two fixtures per rack
Racking Operation: Manual
Equipment Usage Rate: 0.9
Power Supply: AC 3-phase 380V 50Hz
Control Power: AC220V 50Hz
Water Supply: 2kg/cm²*G
Hot Steam: 6kg/cm²*G
Compressed Air: 6kg/cm²*G

Process Tank Configuration

Degreasing (Free sulfuric acid 180±30 g/l) - 1 Tank
Alkaline Etching (Free alkali 40-60g/l, Al³⁺ 30-120g/l) - 2 Tanks
Neutralization (Free sulfuric acid 180±20g/l) - 1 Tank
Anodizing (Free sulfuric acid 140-180g/l, Al³⁺≤20g/l) - 3 Tanks
Colouring (Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2) - 1 Tank
Medium Temperature Sealing (PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l) - 1 Tank

Treatment Process Details

Degreasing

Capacity

6 racks per tank × 1 tank = 6 racks

Treatment Time

2-5 minutes

Alkaline Etching

Capacity

6 racks per tank × 2 tanks = 12 racks

Treatment Time

3-15 minutes

Neutralization

Capacity

6 racks per tank × 1 tank = 6 racks

Treatment Time

1-5 minutes

Anodizing

Capacity

2 racks per tank × 3 tanks = 6 racks

Current Density

130A/m²

Process Time

30 minutes

Total Time

40 minutes

Average Anodizing Layer

10.81µm

Colouring

Process

Mix Salts

Capacity

2 racks per tank × 1 tank = 2 racks

Current Density

70A

Process Time

2-8 minutes

Sealing

Method

Medium or Normal Temperature Sealing

Capacity

6 racks per tank × 1 tank

Process Time

10-15 minutes

Design Parameters & Settings

Anodizing Treatment Area

Annual Capacity: 308,340 m²
Monthly Output: 532 tons (≥500tons design capacity)

Power Consumption

Anodizing Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A per tank
Power Rectifier: 15,000A × 3 units
Coloring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A per tank
Color Rectifier: 8,000A × 1 unit

Process Flow Chart

Process abbreviations: De = Degreasing, Rs = Rinsing, HW Rs = Hot Water Rinsing, AE = Alkaline Etching, Ne = Neutralization, An = Anodizing, Cl = Coloring, Sl = Sealing, MU = Material Unloading, Pc = Packing

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Peralatan Jalur Anodisasi

Aksesori Jalur Anodisasi

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Sistem Penanganan Ekstrusi Aluminium

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Mesin Pembungkus Profil Aluminium

Automatic Horizontal Anodizing Line for 6061-6063 Aluminum Alloy with 500T/M Capacity and 10-12µm Film Thickness

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